Tension Controller
Your Professional Tension Controller Supplier
Our goal is to become your true partner in the field of tension controller in China. It is a manufacturer specializing in the large-scale production of mechanical accessories such as differential shafts, air shafts, aluminum guide rollers, steel rollers, rubber rollers, Teflon rollers, air sleeves, safety chucks, and mechanical chucks. We have a skilled engineering team dedicated to refining every stage, from product development and process improvement to production oversight, ensuring every product delivered meets rigorous quality and performance standards. The price is competitive and the product is quality-assured, which is a good choice for your long-term cooperation.
Our services:
In the pre-sales stage, our team of experts will recommend the most suitable products according to the needs of customers and provide detailed technical consultation. During the sales period, we ensure timely delivery and provide installation guidance. For after-sales, we provide long-term technical support, warranty services and spare parts to help customers maximize the use of products and get reliable maintenance during use.
Production equipment:
We have advanced production equipment, including 16 machining centers, 3 grinders, 7 CNC lathes, 11 ordinary lathes, 6 milling machines, 2 heating machines, 1 laser marking machine, 1 sawing machine, 1 cutting machine, etc.
Production market:
Our products are popular in the market, and our customers are all over the world: Russia, the United States, Canada, Spain, Ireland, Thailand, Indonesia, Singapore, Saudi Arabia, Australia and other countries and regions.
Our customization:
We understand that different customers have different needs, and we have a comprehensive range of options to meet your customization needs.
Advantages of Tension Controller
Enhanced flexibility and adaptability:
Tension controllers can be adapted to a wide range of materials and processing conditions, making them versatile tools for various production environments.
Safety:
Tension controllers can help to prevent accidents and injuries by ensuring that the material is handled safely and efficiently.
Consistent product quality:
Tension controllers ensure that the material maintains its desired tension, preventing issues like stretching, wrinkling, or misalignment that can affect product quality.
Increased productivity:
By minimizing material waste and downtime, tension controllers contribute to smoother and more efficient production processes.
Specification of Tension Controller
|
Product name |
Tension controller |
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Mounting Style |
Panel Mount |
|
Min Ambient Temperature |
32 °F |
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Max Ambient Temperature |
122 °F |
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Input Power |
100-240 VAC 50/60 Hz |
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Outputs |
4-20 mA and 0-10 VDC, Meter Output |
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Contact Rating |
Auto Trigger (Input), Splice (Input), Tension Error (Output) |
Types of Tension Controller
SK4A-2S:
Tension controller is a high-precision digital automatic control equipment which can automatically control the tension of roll, it can control the rolling tension when material is unwinding or feeding.
SZK-C2:
In many paper mills, color printing factory, dyeing and weaving mill, electric wire and cable factory, the processing, metal foils processing plant etc. During the involution processing , deal with something such as paper, cloth, lines, metal foils, Film material and products, these all need to use manual tension controller for the rewind and unwind.
Features of Tension Controller
The tension controller can help to adjust the tension state of the equipment very well, and it also has a good practical effect on the measurement range of runout.
The tension controller can help the engineering facilities to realize the role of the regulating equipment in the use of the tension controller, which is conducive to the complete performance of the engineering facilities and better helps the unique technical content of the plan.
The tension controller adopts a more powerful and highly intelligent facility, which not only shows the alarm function, but also has better practical characteristics. The tension controller has a good perfection in the adjustment of the internal structure, which shows the unique main template measures and adds a better setting circuit.
Application of Tension Controller
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Industry |
Application |
Key Benefits |
|
Printing |
Maintaining consistent tension during high-speed printing processes |
Prevents misalignment, reduces waste, and ensures high-quality prints |
|
Textile |
Controlling yarn tension in weaving, knitting, and dyeing processes |
Improves fabric quality, prevents yarn breakage, and ensures uniform texture |
|
Packaging |
Ensuring stable tension in film, paper, or foil during packaging operations |
Enhances seal integrity, prevents wrinkles, and optimizes material usage |
|
Metal Processing |
Managing tension in metal sheets or coils during cutting, slitting, and rolling |
Prevents deformation, reduces material stress, and improves edge quality |
|
Paper Manufacturing |
Regulating tension in paper rolls during unwinding, rewinding, and converting |
Prevents tearing, ensures uniform winding, and reduces downtime |
|
Film and Foil Production |
Ensuring precise tension for thin materials during extrusion, coating, and laminating processes |
Prevents stretching, maintains uniform thickness, and ensures consistent quality |
|
Rubber and Tire |
Controlling tension during rubber extrusion and tire cord processing |
Ensures product durability, prevents material defects, and enhances production efficiency |
|
Wire and Cable |
Maintaining tension during wire drawing, coating, and insulation processes |
Ensures uniform diameter, prevents breakage, and improves coating consistency |
|
Flexible Electronics |
Managing tension in conductive films and substrates during manufacturing |
Ensures precise alignment, prevents material damage, and supports high-tech production needs |
|
Battery Manufacturing |
Regulating tension in electrode films during assembly of lithium-ion batteries |
Improves product reliability, ensures uniform layering, and enhances energy efficiency |
Components of Tension Controller
Load cells: Load cells are sensors that measure the force exerted by the substrate as it passes through different stages of the press. These measurements are used to monitor the tension and ensure that it remains within the optimal range.
Dancer rolls: Dancer rolls are floating rollers that respond to tension changes in the substrate. They provide feedback to the tension control system by moving up or down, depending on the slack or tightness of the material.
Brakes and clutches: These mechanical components are responsible for applying the necessary force to maintain consistent tension. Brakes slow down the unwinding of the substrate, while clutches allow for controlled movement of the material as it moves through the press.
Tension controllers: The tension controller is the brain of the system. It processes data from load cells, dancer rolls, and other sensors to calculate the appropriate tension. It then sends signals to the brakes, clutches, or motors to adjust the tension accordingly.
Web guides: Web guides help keep the substrate aligned as it travels through the press. They work in conjunction with tension control systems to ensure that the material stays in the correct position, preventing lateral movement that could lead to print misalignment.
Packing and Shipping of Tension Controller
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Packing |
Carton/Wooden Box |
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Shipping |
Shipped by road, Sea, Rail |
FAQ
We're professional tension controller manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy high-grade tension controller from our factory.